Production-stages

production-stages focuses on the production process of B.B.Battery batteries and highlights quality control points in laboratories and at production. There are a total of 24 quality control points in the entire process

production-stages

There are 24 control points in laboratories and at production site. Confidence in our products is a result of a thoughtful approach.

Quality-Complete Production Lines

To reach the excellent quality design, we continue to invest production facilities from R&D lab, battery construction for molding and PP/ABS injection optimization, material research for battery efficiency, automation productivity to QA/QC equipments. We have innovative design process and complete production lines with high standard QA/QC inspections to meet clients’ needs.

Innovative R&D Team

R&D Department is one of the core competences of B.B. Battery. It’s organized as sections of Researching, Designing, Supporting and Testing. Our engineering personnels are able to innovate solid and durable lead-acid battery product.

Laboratory

There are two laboratories facilitated with cutting edged equipment in Shantou Headquarter, every product is designed and tested by R&D Department before distributing to our customers. For R&D Department, we research and design high efficient and eco-friendly batteries. It is our goal to make the excellent battery products to global customers.

Quality Assurance

Following cutting edge design, manufacturing technology is another key factor for high quality. B.B. Battery has equipped with a number of features and techniques on it. In order to completely control quality, we adopt a series of QC/QA inspection standards and procedures. Accompanying with strict operations, we have earned remarkable reputation in lead-acid battery industry.

1

Control point in laboratory and at production

AD, Pb0%

2

Control point in laboratory and at production

Conductivity

3

Control point in laboratory and at production

Density,Trace elements

4

Control point in laboratory and at production

AD, PbSO4 % Humidity, Density

5

Control point in laboratory and at production

(Ca, Sn, Al) %

6

Control point in laboratory and at production

(Ca, Sn, Al) % Weight, dimensions

7

Control point in laboratory and at production

(Ca, Sn, Al) % Weight, dimensions

8

Control point in laboratory 

Humidity, Pb%

9

Control point in laboratory 

Humidity, rigidity Pb 2%, potential with respect to Cd,Pb 0%, potential with respect to Cd

10

Control point in laboratory 

Dimensions, face

11

Control point in laboratory and at production 

Dimensions, humidity

12

Control point in laboratory and at production

Pressure in the plate pack

13

Control point in laboratory and at production 

Dimensions, face

14

Control point in laboratory and at production

Face

15

Control point in laboratory and at production 

Weight, dimensions, face, hermitization

16

Control point in laboratory and at production

Face

17

Control point in laboratory and at production

Face, checking for short circuit

15

Control point in laboratory and at production 

Weight, dimensions, face, hermitization

18

Control point at production 

Face

19

Control point in laboratory and at production

Test for hermitization,Face

3

Control point in laboratory and at production

Density,Trace elements

20

Control point in laboratory and at production

Weight of the electrolyte

21

Control point in laboratory and at production

Discharge, measurement of the final voltage

15

Control point in laboratory and at production 

Weight, dimensions, face, hermitization

22

Control point at production 

Test for hermitization (for capacities<26Ah), no-load voltage, discharge with heavy current

23

Control point in engineer laboratory

Voltage, internal impedance, capacity,Recharge in inverted state

24

Control point in engineer laboratory

Internal impedance, voltage, capacity

B.B. BATTERY LABORATORIES

Quality control laboratory

Research of the original material

Original material analysis (X-ray structural analysis, spectrum analysis etc.)

Engineering laboratory

Analysis of the final product samples Defects analysis

Technical specifications analysis (samples analysis with electronic microscope, measurement of the electrode potentials, weight, dimensions etc.)

Research laboratory

Research Comparative tests Confirmation of specifications

Other equipment – chargers, heating / cold rooms, ballast resistance etc.

QUALITY –

IS OUR TOP PRIORITY

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